| With the U.S. in its current economic recession and | | | | be easy to identify and easy to solve. However, the |
| President Barack Obama's promise of addressing | | | | reader is not privy to understanding that the issues, |
| healthcare reform in 2009, eliminating waste is going to | | | | albeit seemingly simplistic, did not have the expected |
| be a key factor in the survival of non-profit hospitals, | | | | reasoning as the supervisors initially thought. An |
| private practice physicians, for-profit free standing | | | | important lesson the supervisors learned is not to |
| clinics, and imaging departments. LEAN can help | | | | solution jump, i.e. make a uniformed decision, before |
| imaging practices improve their contribution margins by | | | | they fully understood the entire process. Only when a |
| re-evaluating "how they have always done business." | | | | process is understood from the very start to very end |
| Many regulatory agencies (e.g. JCAHO, ACR, National | | | | can an informed change be made. |
| Quality and the U.S. Government) are pushing for | | | | For example, the CT department discovered that |
| better patient care, improved patient flow, safety, and | | | | patients were getting conflicting information from their |
| quality. As a result, healthcare as an industry must take | | | | referring physician, the CT department, and the RN |
| an introspective look at how they meet patient needs | | | | who provided a pre-procedure call. This communication |
| along with the safety and quality of care they provide. | | | | process confused the patients and in turn decreased |
| JCAHO requires the reporting of quality data to | | | | patient satisfaction scores. |
| support the National Patient Safety Goals and the | | | | The MRI department decided an eight day wait period |
| National Quality Forum is pushing health information | | | | for an MRI scan is neither efficient (not sufficient) nor |
| technology. | | | | competitive in today's environment. Therefore, the |
| In light of the national economic trends, healthcare | | | | supervisor, technologists, and front office staff utilized |
| reform and the changes in pay for performance | | | | LEAN. They designed a more efficient way to |
| regulations within healthcare, LEAN tools can be a | | | | schedule patients, immediately reducing the wait period |
| partner with imaging facilities to view work differently | | | | from eight days to one day. |
| by identifying potential savings of time, resources, and | | | | The Ultrasound department identified a need to |
| the elimination of errors; thereby increasing the viability | | | | improve the transport mechanism for patients' safety. |
| of quality healthcare. | | | | The initial measure showed 42% of patients were |
| Issue | | | | transferred with the proper device. This was important |
| The current imaging departments at Kootenai Medical | | | | not only for patient safety but staff safety during |
| Center did not have a defined approach to | | | | transfer. After applying LEAN to this process the |
| communicate changes. Furthermore, changes (not | | | | percentage immediately increased to 90%. It is |
| improvements) were not articulated to all staff | | | | important to know that this project, although not trying |
| because they were based on current trends and quick | | | | to identify transport issues, discovered that the |
| decisions. This resulted in wasted time, rework, | | | | transport times were in fact sufficient. Prior to this |
| miscommunication and staff frustration. | | | | project, one could hear anecdotal statements such as, |
| Background | | | | "it takes transport 45 minutes to an hour to get |
| Kootenai Medical Center's Imaging Services provides | | | | patients to us". Now, we thank the transport team. |
| Radiology, Interventional, MRI, Nuclear Medicine, CT and | | | | The Nuclear Medicine department determined that it |
| Short Stay services. Each department has a "working" | | | | takes longer than expected for patients to present to |
| supervisor who is responsible for the budgeting and | | | | the department due to check-in procedures. When a |
| staffing of their respective areas. The turnover rates in | | | | patient arrived for their appointment they were |
| each department were sporadic. Imaging Services' | | | | required to travel to one location to register then to a |
| patient satisfaction scores were low and also sporadic. | | | | different location to check in and finally to the Nuclear |
| Lastly, employee engagement was one of the lowest | | | | Medicine Department for their appointment. This |
| in the organization. | | | | process, once identified using LEAN, was concerning |
| Current Condition | | | | because the majority of Nuclear Medicine patients are |
| The imaging department is fortunate to have | | | | elderly and/or very ill. Isotopes decay at a rapid rate, |
| radiologists who are some of the most advanced in | | | | so decreasing the time it took patients to present at |
| their field. In addition, the department is 100 percent | | | | Nuclear Medicine was significant. Patients were being |
| digital, allowing a turnaround time from minutes to 2 | | | | registered in concert with all emergency room patients, |
| hours. There are over 140 FTE's including 13 FTE | | | | sometimes triaged, and were asked to wait in the |
| radiologists. The department, divided into four locations, | | | | emergency waiting room. |
| maintains a total of three Computed Tomography | | | | The outcome was an immediate success for the |
| Scanners (CT), two Interventional Radiology suites, five | | | | patients because they now register in the MRI |
| Ultrasound suites, two Mammography suites, five | | | | department which is adjacent to the Emergency |
| X-ray rooms, a mobile Positron Emission Tomography | | | | Department and across the hall from Nuclear Medicine. |
| (PET) and two Magnetic Resonance Imaging Machines | | | | Patients no longer have to walk past the Nuclear |
| (MRI). | | | | Medicine department to check-in for their appointment. |
| Target Condition | | | | This resulted in a 24 minute improvement in patient |
| The director and department supervisors decided they | | | | wait time. |
| wanted to be the benchmark in their organization for all | | | | Cost Benefit |
| measures. The entire team is committed to provide | | | | At the time of writing this text, the benefits are still |
| today's outcomes by determining the need for a | | | | being identified. As stated earlier, not only are the |
| consistent way of decision making for processes | | | | patients satisfied, the results are in the numbers. |
| within the departments that was both simple and easy | | | | The imaging department went from one of the lowest |
| to learn by the front line staff and supervisor. They | | | | scoring departments in the hospital for employee |
| wanted to provide a tool that would also improve | | | | satisfaction to the highest in employee satisfaction in |
| employee satisfaction. Most importantly, the team | | | | one year (Avatar/Gallup). The department went from |
| made a commitment to improve patient satisfaction. | | | | a negative contribution margin to +3.8% in one year. In |
| Counter Measures | | | | addition, the department achieved the 96th percentile in |
| During the months of May and June of 2008, the | | | | patient satisfaction (Avatar). Dropping to a 4.5% |
| Imaging Services supervisors were trained in LEAN | | | | turnover rate in 2008 was a huge success. To date in |
| tools to improve their processes. As a group, each | | | | 2009, we have experienced 0% turnover and zero |
| supervisor participated in a seven week course once | | | | vacancies. The department now has a pool of |
| a week for two hours. The premise behind the training | | | | applicants waiting for a potential opening. |
| was to assist the supervisors in understanding the | | | | Follow Up |
| tools of LEAN and understand an entire process from | | | | Imaging organizations should embrace the benefits of |
| the patients' perspective prior to making any change. | | | | implementing LEAN. They should change the feeling of, |
| They were asked to "throw away" the axiom "we | | | | "we don't have time", "we don't have enough staff" or |
| have always done it that way". | | | | "it costs too much" to "what is ideal for our patients". If |
| While in the process of work, they learned to create | | | | improving process in an organization is simple, then |
| and document a value stream map as in example 1. | | | | why hasn't it already been done? Engaged employees |
| The value stream map allowed everyone to | | | | are the key to your organizations success and |
| understand how a request is made, the individual steps | | | | providing them the opportunity to learn and use tools is |
| which occur along the way, and the data collected. | | | | a start. If you are questioning the relevance of LEAN in |
| The value stream map assists in identifying non-value | | | | your organization then answer the following questions: |
| added time for the patient by identifying waste, as | | | | 1. Are patients complaining about your services? |
| defined by Toyota Production Systems, in the following | | | | 2. Is your organization's turnover not meeting |
| areas:o Overproduction - producing more than, faster | | | | benchmark? |
| than, or sooner than is requiredo Waiting - idle time that | | | | 3. Is your organization duplicating processes? |
| could be used more productivelyo Transporting - | | | | 4. Are people in your organization performing identical |
| unnecessary transport of parts, materials, or peopleo | | | | task differently? |
| Inappropriate processing - operations that add no value | | | | 5. Are you finding processes in your organization are |
| from the customer's perspectiveo Unnecessary | | | | not standardized? |
| inventory - exceeding one-piece flowo Unnecessary | | | | If you answered yes to any of these questions then |
| excess motion - any movement by people or | | | | you should consider LEAN in your organization. With |
| equipment that does not add valueo Defects - rework, | | | | decreases in reimbursement for imaging services, |
| repair or waste in its simplest from outcomes | | | | having to provide the same services for less dollars is |
| The supervisors of the imaging department were able | | | | a reality. The choices are to either decrease staffing |
| to complete seven projects. As one views the | | | | or eliminate waste. |
| outcomes he or she may assume these issues should | | | | |